THE INFLUENCE OF LEAN MANUFACTURING PRACTICES ON JOINT PRODUCT DEVELOPMENT

Authors

  • Mohammad Z. Meybodi Professor of Operations Management School of Business, Indiana University Kokomo, Kokomo, IN 46904, USA.

DOI:

https://doi.org/10.58885/ijbe.v10i1.20.mm

Keywords:

Joint Product Development, Lean Manufacturing Practices.

Abstract

The focus of this article is to examine potential influence of lean manufacturing (LM) practices on joint product development (JPD). Comparison of several key factors show high degree of similarities between the two methods. Several hypotheses regarding similarities between the factors for the two methods were developed and tested. Survey data from a sample of manufacturing organizations strongly supports the hypotheses regarding similarities between the factors for the two methods. Statistical results also indicate compared with conventional product development methods, organizations utilizing JPD are in a much better competitive position by being able to develop products faster with better quality, higher frequency, and lower development and manufacturing costs. Broader managerial implication of the research is that successful implementation of LM principles goes much beyond inventory reduction and frequent deliveries. For LM organizations success in JPD is the result of knowledge and technology transfer from their LM system into their new product development process.

References

Ahmed, I., Mehta, S.S., Ganeshkumar, C. and Natarajan, V. (2023). "Learning from failure to enhance performance: a systematic literature review of retail failure", Benchmarking: An International Journal, Vol. 30 No. 2, pp. 532-561.

Anand, G. and Kodali, R. (2008). "Development of a conceptual framework for lean new product development process", International Journal of Product Development, Vol. 6 No. 2, pp.190-224.

Andalib Ardakani, D., Soltanmohammadi, A. and Seuring, S. (2023). "The impact of customer and supplier collaboration on green supply chain performance", Benchmarking: An International Journal, Vol. 30 No. 7, pp. 2248-2274.

Anderson, D. M. (2008). Design for Manufacturability & Concurrent Engineering, How to Design for Low Cost, Design in High quality, Design for lean Manufacture, and Design Quickly for Fast Production, CIM Press, CA.

Albers, A. and Braun, A. (2011). “A generalized framework to compass and to support complex product engineering processes”, International Journal of Product Development, Vol. 15 No 1/2/3, pp. 6-25.

Arora, A. and Mital, A. (2012). “Concurrent consideration of product usability and functionality: Part II - customizing and validating design guidelines for a consumer product (Mountain Touring Bike)”, International Journal of Product Development, Vol. 16 No 1, pp. 1-16.

Blackburn, J. D. (1991). Time-Based Competition, The next Battleground in American Manufacturing, Business one Irwin, Homewood, Illinois.

Chakravorty, S. S. and Franza, R. M. (2009). “The implementation of design for Six Sigma; A development experience”, International Journal of Product Development, Vol. 9 No 4, pp. 329-342.

Cooper, R. G., and Kleinschmidt, E. J. (1994). “Determinanats of timeliness in product development”, Journal of Product Innovation Management, Vol. 11, pp. 381-396.

Deshpande, S., Hudnurkar, M. and Rathod, U. (2023). "An exploratory study into manufacturing supply chain vulnerability and its drivers", Benchmarking: An International Journal, Vol. 30 No. 1, pp. 23-49.

De Waal, G. A. and Knott, P. (2019). “ NPD Tools, Thoroughness and Performance in Small Firms”, International Journal of Innovation Management, Vol. 23, No. 06, pp. 622-636.

Doratiotto, K., Vidal Vieira, J.G., da Silva, L.E. and Fávero, L.P. (2023). "Evaluating logistics outsourcing: a survey conducted with Brazilian industries", Benchmarking: An International Journal, Vol. 30 No. 3, pp. 788-810.

Fatehi, K. and Franza, R. (2020). “Systems considerations for adopting just-in-time productions”, Journal of Competitiveness Studies, Vol 28 No 2, pp. 143-154.

Ferioli, M., Dekoninck, E., Culley, S., Roussel, B., and Renaud, J. (2010). “Understanding the rapid evaluation of innovative ideas in the early stages of design”, International Journal of Product Development, Vol. 12 No 1, pp. 67-83.

Gargeya, V. B., and Thompson, J. P. (1994). “Just-in-Time production in small job shops”, Industrial Management, July/August, pp. 23-26.

Goffin, K. Ahlstrom, P. Bianchi, M. Richtner, A. (2019). “Perspective: State‐of‐the‐Art: The Quality of Case Study Research in Innovation Management” Journal of Product Innovation Management, Vol. 36, Issue 5, pp. 586-615.

Hassan, M.G., Akanmu, M.D., Ponniah, P., Mohd Sharif, K.I., Belal, H.M. and Othman, A. (2023). "A framework for implementing a Supplier Kanban System through an action research methodology", Benchmarking: An International Journal, Vol. 30 No. 5, pp. 1562-1587.

Heinzen, M. and Hoflinger, N. (2017). “People in Lean Product Development: The Impact of Human Resource Practices on Development Performances”, International Journal of Product Development, Vol. 22 No 1, pp. 38-64.

Hichem, A., Mohyeddine, S. and Abdessamed, K. (2022). "Benchmarking framework for sustainable manufacturing based MCDM techniques", Benchmarking: An International Journal, Vol. 29 No. 1, pp. 87-117

Huthwaite, B. (1991). “Managing at the starting line: How to design competitive products”, Workshop at the University/Southern California-Los Angeles, January 14, p. 3.

Jacobs, F. R., and Chase, R. B. (2023). Operations and Supply Chain Management, the Core, 6th edition, McGraw-Hill/Irwin.

Johansson, G., and Safsten, K. (2015). “Managing Uncertainty, Complexity and Dispersion in Product Development Projects”, International Journal of Product Development, Vol. 20, No 1, pp. 25-48.

Karagozoglu, N., and Brown, W. B. (1993). “Time-based management of the new product development process”, Journal of Product Innovation Management, Vol. 10, pp. 204-215.

Katzy, B. R., Baltes, G. H., and Gard, J. (2012). “Concurrent process coordination of new product development by Living Labs - an exploratory case study”, International Journal of Product Development, Vol. 17 No 1/2, pp. 23-42.

Kowang, T. O. and Rasli, A. (2011). “New product development in multi-location R&D organization: A concurrent engineering approach”, African Journal of Business Management, Vol. 5, No 6, pp. 2264-2275.

Kristav, P. (2016). “Defining Authenticity in Product Design”, International Journal of Product Development, Vol. 21, No 2/3, pp. 117-143.

Lawrence, J. J., and Hottenstein, M. P. (1995). “The relationship between LM manufacturing and performance in Mexican plants affiliated U.S. companies”, Journal of Operations Management, Vol. 13, pp. 3-18.

Liang, J. C. (2009). “An integrated product development process in automotive industry”, International Journal of Product Development, Vol. 8 No 1, pp. 80-105.

Lofstrand, M. (2010). “Linking design process activities to the business decisions of the firm: An example from the aerospace industry”, International Journal of Product Development, Vol. 12 No 2, pp. 141-157.

Lynch, P., O’Tool, T., and Biemans, W. (2016). “Measuring Involvement of a Network of Customers in NPD”, Journal of Product Innovation Management, Vol. 33, Issue 2, pp. 166-180.

Marisa, S. Marco, B. Peter, B. and Robert, V.D.M. (2008). “Factors influencing an organization’s ability to manage innovation: A structure literature review and conceptual model”, International Journal of Innovation Management, Vol. 12, No. 4, pp. 655-676.

McKay, A., Jowers, L., Chau, H. H., Pennigton, A. D., and Hogg, D. C. (2011). “Computer-aided design synthesis: An application of shape grammars”, International Journal of Product Development, Vol. 13 No 1, pp. 4-15.

Meybodi, Mohammad Z. (2020). “Integrated Product Design and Development: Lessons Learned from Lean Manufacturing Practices”, International Journal of Business and Economics, Vol. 5, No. 1, pp. 60-75.

Meybodi, Mohammad Z. (2015). “The Links Between Just-in-Time Practices and Alignment of Benchmarking Performance Measures” The TQM Journal, Vol. 27, Issue 1, pp. 108-121.

Michael, L. (2008). “Introduction of an evaluation tool to predict the probability of success of companies: the innovativeness, capabilities and potential model”, Journal of Technology Management and Innovations, Vol. 4 No. 1, pp. 33-47.

Moges, A. B. (2009). “Design for Manufacturability and Concurrent Engineering for Product Development”, World Academy of Science, Engineering and Technology, Vol. 49, pp. 240-246.

Narassima, M.S., Aashrith, V., Aldo Ronald, C., Anbuudayasankar, S.P. and Thenarasu, M. (2025). "Implementation of lean principles in the yarn manufacturing industry: a system dynamics approach", Benchmarking: An International Journal, Vol. 32 No. 1, pp. 222-240.

Roulet, N. Dubois, P. and Aoussat, A. (2010). “The integration of new technologies: the stakes of knowledge”, International Journal of Product Development, Vol. 12 No. 2, pp. 126-140.

Sahoo, S. (2021). "Aligning operational practices to competitive strategies to enhance the performance of Indian manufacturing firms", Benchmarking: An International Journal, Vol. 28 No. 1, pp. 131-165.

Sarkar, B.D., Shankar, R. and Kar, A.K. (2023). "Port logistic issues and challenges in the industry 4.0 era for emerging economies: an India perspective", Benchmarking: An International Journal, Vol. 30 No. 1, pp. 50-74.

Shukla, S.K. and Sushil (2022). "Benchmarking the practices of flexibility with maturity models and frameworks of organizational capabilities", Benchmarking: An International Journal, Vol. 29 No. 2, pp. 664-682.

Skalak, S. C (2002). Implementing Concurrent Engineering in Small Companies, Marcel Dekker, New York, NY.

Sohal, A. S., Ramsay, L., and Samson, D. (1993). “LM manufacturing: Industry analysis and a methodology for implementation”, International Journal of Operations and Production Management, Vol. 13 No 7, pp. 22-56.

Sureeyatanapas, P., Pancharoen, D., and Saengprachatanarug, K. (2024). “Finding the sweet spot in Industry 4.0 transformation: an exploration of the drivers, challenges and readiness of the Thai sugar industry”, Benchmarking: An International Journal, Vol. 31 No 9, pp. 2984-3011.

Ulrich, K. T. and Eppinger, S. D. (2000). Product Design and development, McGraw Hill.

XUnger, D. W. and Eppinger, S. D. (2009). “Comparing product development processes and managing risk”, International Journal of Product Development, Vol. 8 No. 4, pp.382-402.

Wankhede, V.A. and Vinodh, S. (2023). "Benchmarking Industry 4.0 readiness evaluation using fuzzy approaches", Benchmarking: An International Journal, Vol. 30 No. 1, pp. 281-306.

Ward, A. C. (2007). Lean Product and Process Development, Lean Enterprise Institute, Cambridge, Mass.

Weeth, A. Prigge, JK and Hornburg, C. (2020). “The Role of departmental thought worlds in shaping escalation of commitment in new product development project” The Journal of Product Innovation Management, Vol. 37, Issue 1, pp. 48-73.

Wen, J. Qualls, W.J. and Zeng, D. (2020). “Standardization Alliance Networks, Standard‐Setting Influence, and New Product Outcomes”, The Journal of Product Innovation Management, Vol. 37, Issue 2, pp. 138-157.

Wheelwright, S.C., and Clark, K. B., (1992). Revolutionizing Product Development, Free Press, New York.

Womack, J. P. and Jones, D. T. (2003). Lean Thinking: Banish Waste and Create Wealth in your Corporation, Free Press, New York, NY.

Yamamoto, H. and Abu Qudeiri, J. (2010). “A concurrent engineering system to integrate a production simulation and CAD system for FTL layout design”, International Journal of Product Development, Vol. 10 No 1/2/3, pp. 101-122.

Downloads

Published

2025-03-02 — Updated on 2025-03-18

Versions

How to Cite

Mohammad Z. Meybodi. (2025). THE INFLUENCE OF LEAN MANUFACTURING PRACTICES ON JOINT PRODUCT DEVELOPMENT. International Journal of Business & Economics (IJBE), 10(1), 20–35. https://doi.org/10.58885/ijbe.v10i1.20.mm (Original work published March 2, 2025)

Metrics